Case Study: Style 204 Expansion Joint w/ GUARDIAN® FEP Liner - Paper Mill

INDUSTRY

Pulp and Paper

OPERATING CONDITIONS

Size: 24”ID (DN600)
Temperature: Less than 250°F (120°C)
Application: Knotter screen feed pump
Media: Black liquor with wood fiber
Pressure: Less than 65 psi (4.5bar)

CUSTOMER

Large South Eastern Paper Mill

BACKGROUND

A U.S. paper mill experienced multiple failures of expansion joints on the knotter screen pumps in the fiber area of the plant. The failures caused significant downtime and posed a safety hazard to employees working in the area.

CHALLENGES FACED

A Garlock field survey determined that the expansion joints were experiencing significant elongation during installation. It was also evident that the pump and pipe flanges were not in parallel, creating angular misalignment. Additionally, the expansion joints were handling an aggressive media of black liquor and wood fibers, which collectively contributed to the failure.

SOLUTION AND BENEFITS

Through on-site troubleshooting and surveying of the expansion joints, Garlock engineers were able to recommend and design an adapter plate for the pump flanges to realign the pump to the piping. This allowed the plant to standardize the replacement expansion joints to Garlock Expansion Joint Style 204 with GUARDIAN® FEP Liner to be used in multiple locations. In addition, the mechanical bond of the GUARDIAN® FEP liner provided greater reliability than the adhesive bond of competitive PTFE lined expansion joints. Replacement cost and frequency has been significantly reduced as a result of this engineered solution.